Our Production Process
We deliver premium-quality dehydrated products through a streamlined and well-defined production process, with stringent quality checks at every stage—from raw material selection to final packaging.
- Advanced dehydration technology for optimal flavor and shelf life
- Multi-level quality inspections to ensure consistent standards
- Temperature-controlled processing to preserve natural taste and aroma
- Hygienic and food-safe packaging practices
24/7
Operations100%
AutomatedISO
CertifiedManufacturing Process Timeline
Follow our comprehensive 12-step process that ensures the highest quality dehydrated products
Farm-Fresh Raw Material Arrival
Fresh onions are procured directly from farms and undergo a preliminary quality inspection to ensure freshness and freedom from contamination.
- ✔ Visual inspection for quality and defects
- ✔ TSS (Total Soluble Solids) measurement
- ✔ Foreign matter and contamination checks
Advanced Washing & Sanitation
Onions are thoroughly washed using advanced ozone-cleaning technology to ensure maximum hygiene and food safety.
- ✔ QC Check Performed:
- ✔ PPM level check
Precision Slicing & Thickness Control
Onions are uniformly sliced, and slice thickness is accurately measured using Vernier calipers to ensure consistency.
- ✔ QC Check Performed:
- ✔ Slice thickness verification using Vernier calipers
Multi-Stage Hot Air Drying
Sliced onions pass through a five-stage hot air drying process designed to retain nutrients and enhance shelf life.
- ✔ QC Check Performed:
- ✔ Moisture level measurement
Secondary Drying & Moisture Control
Additional drying is carried out to achieve optimal moisture balance, helping prevent spoilage and improve product texture.
- ✔ QC Check Performed:
- ✔ Moisture level measurement
Controlled Cooling for Crispness
Air aspirators & huller machines efficiently remove skins, root particles, and unwanted residues.
- ✔ QC Check
- ✔ Maintain Temperature & Humidity of environment
Hulling & Skin Removal
Air aspirators & huller machines efficiently remove skins, root particles, and unwanted residues.
- ✔ QC Check
- ✔ Vegetable impurities ratio checking
High-Tech Sorting & Impurity Removal
High-definition image sensing technology eliminates roots and defects for superior quality.
- ✔ QC Check
- ✔ Foreign matter check
Foreign Matter & Metal Detection
Onions pass through rare earth magnets & metal detectors to remove any metallic impurities.
- ✔ QC Check
- ✔ Varification through metal pieces (CCP)
Final Manual Sorting
A final visual inspection by experts ensures no foreign contaminants remain in the product.
- ✔ QC Check
- ✔ Check Foreign bodies contamination
Secure Packaging in Food-Grade Material
Packed in moisture-free, food-grade polybags to maintain freshness and quality.
- ✔ QC Check
- ✔ Packing material inspection
Safe & Customizable Bulk Packing
Final products are packed in paper bags or corrugated boxes, customized to client requirements.
- ✔ QC Check
- ✔ Packaging Material inspection, Sealing Check
